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PLC-controlled Automatic Spot Welding Machine with MFDC Power Supply for Multi-Point Simultaneous Welding of Automotive Gaskets

PLC-controlled Automatic Spot Welding Machine with MFDC Power Supply for Multi-Point Simultaneous Welding of Automotive Gaskets

Место происхождения:

Китай

Фирменное наименование:

HWASHI

Сертификация:

CE

Номер модели:

WL-SF-MF-100K/120K/160K

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Детали продукта
Название продукта:
HWASHI Лист металлический Специальный сварщик зоны стального пола оцинкованная панель Автоматическая
Размер(л*ш*ч):
2500x1200x1950mm
Масса:
800 кг
Использование:
Заварка стальной панели
Гарантия:
1 год
Трансформатор:
Трансформатор DC MF
Условия оплаты & доставки
Количество мин заказа
1 комплект
Цена
лично переговорить
Упаковывая детали
Деревянный пакет моря
Время доставки
20 - 30 рабочих дней позже получили вашу оплату
Условия оплаты
Л/К, Т/Т
Поставка способности
50 комплектов в месяц
Характер продукции
Automatic Spot Welding Machine for Automotive Engine Gaskets

The Automatic Spot Welding Machine for Automotive Engine Gaskets is a precision resistance welding system purpose-built for the automotive gasket manufacturing industry. Designed to weld multi-layer metal gasket assemblies — including cylinder head gaskets, exhaust gaskets, and oil pan gaskets — the machine delivers consistent, high-strength welds that meet the stringent quality standards of modern engine production.

Cylinder head gaskets are among the most critical sealing components in an engine, positioned between the cylinder head and engine block where they must withstand extreme combustion temperatures and pressures while effectively sealing combustion gases, coolant, and engine oil. The quality of spot welds on these gaskets directly affects engine power output, durability, and overall reliability.

Key Advantages
  • Fully Automated Welding Cycle: Complete autonomous operation from part loading to unloading ensures consistent quality and eliminates manual inconsistencies
  • Precision Positioning & Fixturing: Custom-designed fixtures with vacuum suction or mechanical clamping maintain exact alignment during welding
  • Multi-Point Simultaneous Welding: Multiple welding heads operate simultaneously, dramatically reducing cycle times
  • Superior Weld Quality with MFDC Power: Medium-frequency inverter DC power supply delivers precise current control with minimal thermal impact
  • Intelligent Welding Parameter Management: Multiple stored welding programs with touch screen HMI for intuitive control and monitoring
  • Flexible Fixture Changeover: Quick-change design enables rapid switchovers between different gasket specifications
  • Industrial-Grade Reliability: Water-cooled components, safety interlocks, and robust construction for demanding production environments
Technical Specifications
Parameter Specification
Model Customizable (Contact for model selection)
Input Power Three-phase 380V±10% 50/60Hz
Rated Capacity 25–100 KVA (Customizable per gasket type and material)
Rated Duty Cycle 50%
Maximum Secondary Short-circuit Current Up to 30 KA
Transformer Insulation Grade Grade F
Welding Heads 2–8 heads (Configurable per gasket design)
Electrode Stroke 80 mm (Upper) / 30 mm (Lower adjustable)
Welding Stations 2–4 stations rotary or linear (Configurable)
Cycle Time 8–15 s/pc (Depends on gasket type and weld count)
Positioning Accuracy ±0.05 mm
Control Mode PLC + Touch Screen HMI
Cooling System Water-cooled (transformer, thyristor, electrodes)
Pneumatic Pressure 0.4–0.6 MPa
Machine Dimension Custom per configuration
Machine Weight Custom per configuration
Applications
Industry Typical Products
Automotive Engine Manufacturing Cylinder head gaskets, valve cover gaskets, oil pan gaskets
Automotive Exhaust Systems Exhaust manifold gaskets, EGR gaskets
Automotive Cooling Systems Water pump gaskets, thermostat housing gaskets
Commercial Vehicle Engines Heavy-duty diesel engine gaskets
Motorcycle & Small Engine Small displacement engine gaskets
Gasket Aftermarket Replacement gasket manufacturing

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